Transform physical components into precision digital assets. We specialize in converting 3D scan data into fully parametric, high-fidelity CAD models for aerospace, automotive, and manufacturing.
Precision execution from cloud point to native CAD.
Reverse Engineering is essential for maintaining legacy systems and analyzing competitor products. When original blueprints are lost or parts become obsolete, our team uses advanced 3D scanning and metrology techniques to reconstruct exact digital replicas.
At Tesla Mechanical Designs, we go beyond simple copy-pasting. We analyze design intent, correct manufacturing defects, and optimize for modern production methods. Whether you need to repair legacy parts or foster innovation through competitive benchmarking, our engineering team delivers editable, high-precision CAD models ready for manufacturing.
Comprehensive solutions for your engineering challenges.
Restore obsolete components for which no digital data exists. We create manufacturing-ready drawings and models for spare parts production.
Enhance existing designs by identifying failure points. We utilize Finite Element Analysis (FEA) to propose geometric modifications that increase durability.
Deconstruct competitor products to understand their manufacturing techniques, material choices, and assembly methods to reduce your own development costs.
Convert raw STL mesh data into fully parametric, history-based 3D CAD models (SolidWorks, CATIA, NX) suitable for modification and tooling.
Class-A surfacing, vintage restoration, and aftermarket part design.
MRO (Maintenance, Repair, Overhaul) tooling, turbine blade analysis, and legacy fit-checks.
Replacement of broken gears, castings, and housings to minimize downtime.
Ergonomic fitting and replicating generic equipment components.
From concept to reality.
Understanding requirements, timeline, and execution plan.
Precise dimensioning, DFM strategy, and analytical assessments.
3D solid models, BOM, and tolerance analysis (FEA/CFD).
Final inspection and dispatch of 3D models and 2D drawings.